I didn't want to take any photos before cleaning it as it was full of dust. I'm actually highly allergic to dust such that if I were to kick enough up in the air I would actually come down with a sinus infection or worse within hours.
Most of my cleanup work is done with nitrile gloves and a dust mask but I got enough junk on my hands that I don't want to be touching my phone. I've sure you've all seem dusted up old computers so there wasn't really much to see.
At first glance I would say that the system was a pleasure to service with a single lever in the back to unlock the side panel, the easily removable hard disk bays on a horizontal backplane, and large daughter boards for memory which pulled out without any screws. But that's about all there was that I would consider easy. It would definitely have been "easy" for a layman to access all of the most common upgrades (memory, disk drives, 5.25" bay) but anything beyond that requires experience, great patience, and a service manual.
Removing the 5.25" bay isn't too bad but it slots in strangely and has a snake of cables that you have to be careful of. The power supply was even worse with its torx bolts on the userside and then slide-left-and-up mechanism and secondary pass-through that is hard to reach. The memory and fan cages on either side of the case are a nightmare to remove with all sorts of hidden clips and snaps. There are these plastic sections that sit inside the cages that are nearly impossible to remove but must be before before adjacent parts will come free. The very large heatsinks have difficult to access torx bolts that, without a special tool (available online) are very hard to unscrew. The motherboard has an impressive number of unique connectors all around the perimeter which have just enough slack to snake around the edge and attach, making removal and re-insertion hard.
Of note, I did not have all of the required torx bits in any one kit. I needed one from a 32-piece variety bit set, a 20-piece variety bit set, and one from a small torx allen key set (for the CPU bolts). So if you ever plan on working on one of these, I would recommend ordering a kit online with all the necessary tools beforehand or you might find yourself part of the way through only to be missing an important bit.
It took me hours to disassemble completely and I ended up with a pile of weirdly shaped parts that made up the entire system, all custom made for a specific purpose. In total, I think I worked on it for about three days between disassembly, cleaning, and reassembly. For comparison, I worked on a Dell PowerEdge 2900 from the same era (also dual processor and similar specs) which was an absolute treat to take apart with only a single screw and absolutely everything else being completely screwless. Say what you will about their PCs and laptops but Dell servers have always been top-notch and easily serviceable.
Anyhoo, I finished cleaning it up yesterday after having to pause to locate the origin of a small handful of leftover parts:
https://apple.stackexchange.com/questions/338 … t-do-they-go-to
Now that I'm finished, I'm proud to finally share some glamour shots with you.
Also note that I have yet to turn the machine on for the first time. Wish me luck. Woooo~!
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